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增材制造 30

3D打印 8

医学 4

智能制造 4

4D打印 3

先进制造 2

制备 2

形状记忆聚合物 2

微流控 2

微观结构 2

拓扑优化 2

模型 2

添加剂 2

灭火性能 2

生物材料 2

组织工程 2

选择性激光熔化 2

2D增材制造 1

3D生物打印 1

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增材制造（3D打印）发展趋势 Perspective

卢秉恒, 李涤尘, 田小永

《工程（英文）》 2015年第1卷第1期页码 85-89 doi: 10.15302/J-ENG-2015012

摘要：

增材制造又称为3D打印，在过去30年间取得了快速发展并展示出前所未有的发展潜力。同时，这项发展潜力巨大的技术对传统工业也产生了不可估量的影响。3D打印技术将会推动生产模式的变革，通过实现5个“任意”的工艺发展，将会为制造行业带来一个以定制化制造为特征的新时代。3D打印的技术进步及其与传统制造工艺的融合，将推动制造业在材料研发、产品设计、生产工艺等方面进一步创新发展。最终，3D打印技术将与等材制造、减材制造形成三足鼎立局面，共同分享整个社会的制造业价值。

关键词：增材制造 3D打印制造模式定制化制造创新设计

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Laser interference fabrication of large-area functional periodic structure surface

Lei WANG, Zi-Han WANG, Yan-Hao YU, Hong-Bo SUN

《机械工程前沿（英文）》 2018年第13卷第4期页码 493-503 doi: 10.1007/s11465-018-0507-9

摘要：

Functional periodic structures have attracted significant interest due to their natural capabilities in regulating surface energy, surface effective refractive index, and diffraction. Several technologies are used for the fabrication of these functional structures. The laser interference technique in particular has received attention because of its simplicity, low cost, and high-efficiency fabrication of large-area, micro/nanometer-scale, and periodically patterned structures in air conditions. Here, we reviewed the work on laser interference fabrication of large-area functional periodic structures for antireflection, self-cleaning, and superhydrophobicity based on our past and current research. For the common cases, four-beam interference and multi-exposure of two-beam interference were emphasized for their setup, structure diversity, and various applications for antireflection, self-cleaning, and superhydrophobicity. The relations between multi-beam interference and multi-exposure of two-beam interference were compared theoretically and experimentally. Nanostructures as a template for growing nanocrystals were also shown to present future possible applications in surface chemical control. Perspectives on future directions and applications for laser interference were presented.

关键词： laser interference four-beam interference multi-exposure of two-beam interference additive fabrication

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Mesoscale fabrication of a complex surface for integral impeller blades

Xibin WANG,Tianfeng ZHOU,Lijing XIE,Li JIAO,Zhibing LIU,Zhiqiang LIANG,Pei YAN

《机械工程前沿（英文）》 2017年第12卷第1期页码 116-131 doi: 10.1007/s11465-017-0426-1

摘要：

Integral impeller is the most important component of a mini-engine. However, the machining of a mesoscale impeller with a complex integral surface is difficult because of its compact size and high accuracy requirement. A mesoscale component is usually manufactured by milling. However, a conventional milling tool cannot meet the machining requirements because of its size and stiffness. For the fabrication of a complex integral impeller, a micro-ball-end mill is designed in accordance with the non-instantaneous-pole envelope principle and manufactured by grinding based on the profile model of the helical groove and the mathematical model of the cutting edge curve. Subsequently, fractal theory is applied to characterize the surface quality of the integral impeller. The fractal theory-based characterization shows that the completed mesoscale integral impeller exhibits a favorable performance in terms of mechanical properties and morphological accuracy.

关键词： mesoscale fabrication micro-milling tool mesoscale milling impeller blade

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喷气发动机部件的增材设计与制造

韩品连

《工程（英文）》 2017年第3卷第5期页码 648-652 doi: 10.1016/J.ENG.2017.05.017

摘要：

喷气发动机部件的增材设计（AD）和增材制造（AM）将彻底改变传统的航空航天工业。增材设计的独特性开创了喷气发动机设计和制造的新方向，比如梯度材料和微观结构。工程师已经从传统方法和技术的诸多限制中解放出来。增材制造过程最重要的特征之一是其可以确保零件的一致性，因为它始于点，继而到线和层面，直至整个部件完成。设计和制造之间的协调是空气动力学、热力学、结构整合、传热、材料开发和加工等方面取得成功的关键。工程师必须改变设计零件的方式，因为他们要从传统的“减材”方法转移到“增材”的新方法来制造零件。增材设计与增材制造设计不一样。我们需要一种新方法和新工具来协助这种新的设计和制方式。本文详细讨论了增材设计与增材制造中的需求，以及如何解决当前的问题。

关键词：增材制造增材设计喷气发动机多孔结构

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Compressive behavior and energy absorption of polymeric lattice structures made by additive manufacturing

Sheng WANG, Jun WANG, Yingjie XU, Weihong ZHANG, Jihong ZHU

《机械工程前沿（英文）》 2020年第15卷第2期页码 319-327 doi: 10.1007/s11465-019-0549-7

摘要： Lattice structures have numerous outstanding characteristics, such as light weight, high strength, excellent shock resistance, and highly efficient heat dissipation. In this work, by combining experimental and numerical methods, we investigate the compressive behavior and energy absorption of lattices made through the stereolithography apparatus process. Four types of lattice structures are considered: (i) Uniform body-centered-cubic (U-BCC); (ii) graded body-centered-cubic (G-BCC); (iii) uniform body-centered-cubic with -axis reinforcement (U-BCCz); and (iv) graded body-centered-cubic with -axis reinforcement (G-BCCz). We conduct compressive tests on these four lattices and numerically simulate the compression process through the finite element method. Analysis results show that BCCz has higher modulus and strength than BCC. In addition, uniform lattices show better energy absorption capabilities at small compression distances, while graded lattices absorb more energy at large compression distances. The good correlation between the simulation results and the experimental phenomena demonstrates the validity and accuracy of the present investigation method.

关键词： lattice structure polymer compressive behavior additive manufacturing simulation

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Topology optimization based on reduction methods with applications to multiscale design and additive

Emmanuel TROMME, Atsushi KAWAMOTO, James K. GUEST

《机械工程前沿（英文）》 2020年第15卷第1期页码 151-165 doi: 10.1007/s11465-019-0564-8

摘要： Advanced manufacturing processes such as additive manufacturing offer now the capability to control material placement at unprecedented length scales and thereby dramatically open up the design space. This includes the considerations of new component topologies as well as the architecture of material within a topology offering new paths to creating lighter and more efficient structures. Topology optimization is an ideal tool for navigating this multiscale design problem and leveraging the capabilities of advanced manufacturing technologies. However, the resulting design problem is computationally challenging as very fine discretizations are needed to capture all micro-structural details. In this paper, a method based on reduction techniques is proposed to perform efficiently topology optimization at multiple scales. This method solves the design problem without length scale separation, i.e., without iterating between the two scales. Ergo, connectivity between space-varying micro-structures is naturally ensured. Several design problems for various types of micro-structural periodicity are performed to illustrate the method, including applications to infill patterns in additive manufacturing.

关键词： multiscale topology optimization micro-structure additive manufacturing reduction techniques substructuring static condensation super-element

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Surface accuracy optimization of mechanical parts with multiple circular holes for additive manufacturing

Jinghua XU, Hongsheng SHENG, Shuyou ZHANG, Jianrong TAN, Jinlian DENG

《机械工程前沿（英文）》 2021年第16卷第1期页码 133-150 doi: 10.1007/s11465-020-0610-6

摘要： Surface accuracy directly affects the surface quality and performance of mechanical parts. Circular hole, especially spatial non-planar hole set is the typical feature and working surface of mechanical parts. Compared with traditional machining methods, additive manufacturing (AM) technology can decrease the surface accuracy errors of circular holes during fabrication. However, an accuracy error may still exist on the surface of circular holes fabricated by AM due to the influence of staircase effect. This study proposes a surface accuracy optimization approach for mechanical parts with multiple circular holes for AM based on triangular fuzzy number (TFN). First, the feature lines on the manifold mesh are extracted using the dihedral angle method and normal tensor voting to detect the circular holes. Second, the optimal AM part build orientation is determined using the genetic algorithm to optimize the surface accuracy of the circular holes by minimizing the weighted volumetric error of the part. Third, the corresponding weights of the circular holes are calculated with the TFN analytic hierarchy process in accordance with the surface accuracy requirements. Lastly, an improved adaptive slicing algorithm is utilized to reduce the entire build time while maintaining the forming surface accuracy of the circular holes using digital twins via virtual printing. The effectiveness of the proposed approach is experimentally validated using two mechanical models.

关键词： surface accuracy optimization multiple circular holes additive manufacturing (AM) part build orientation triangular fuzzy number (TFN) digital twins

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Manufacturing cost constrained topology optimization for additive manufacturing

Jikai LIU, Qian CHEN, Xuan LIANG, Albert C. TO

《机械工程前沿（英文）》 2019年第14卷第2期页码 213-221 doi: 10.1007/s11465-019-0536-z

摘要： This paper presents a manufacturing cost constrained topology optimization algorithm considering the laser powder bed additive manufacturing process. Topology optimization for additive manufacturing was recently extensively studied, and many related topics have been addressed. However, metal additive manufacturing is an expensive process, and the high manufacturing cost severely hinders the widespread use of this technology. Therefore, the proposed algorithm in this research would provide an opportunity to balance the manufacturing cost while pursuing the superior structural performance through topology optimization. Technically, the additive manufacturing cost model for laser powder bed-based process is established in this paper and real data is collected to support this model. Then, this cost model is transformed into a level set function-based expression, which is integrated into the level set topology optimization problem as a constraint. Therefore, by properly developing the sensitivity result, the metallic additive manufacturing part can be optimized with strictly constrained manufacturing cost. Effectiveness of the proposed algorithm is proved by numerical design examples.

关键词： topology optimization manufacturing cost additive manufacturing powder bed

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A multi-probe micro-fabrication apparatus based on the friction-induced fabrication method

Zhijiang WU, Chenfei SONG, Jian GUO, Bingjun YU, Linmao QIAN

《机械工程前沿（英文）》 2013年第8卷第4期页码 333-339 doi: 10.1007/s11465-013-0276-4

摘要：

A novel multi-probe micro-fabrication apparatus was developed based on the friction-induced fabrication method. The main parts of the apparatus include actuating device, loading system, and control system. With a motorized linear stage, the maximum fabrication area of 50 mm × 50 mm can be achieved, and the maximum sliding speed of probes can be as high as 10 mm/s. Through locating steel micro balls into indents array, the preparation of multi-probe array can be realized by a simple and low-cost way. The cantilever was designed as a structure of deformable parallelogram with two beams, by which the fabrication force can be precisely controlled. Combining the friction-induced scanning with selective etching in KOH solution, various micro-patterns were fabricated on Si(100) surface without any masks or exposure. As a low-cost and high efficiency fabrication device, the multi-probe micro-fabrication apparatus may encourage the development of friction-induced fabrication method and shed new light on the texture engineering.

关键词： friction-induced fabrication silicon surface texture friction multi-probe

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Enhancing thermostability of -mannanase by protective additives

LIU Zhaohui, QI Wei, WU Weina, LIU Yue, HE Zhimin

《化学科学与工程前沿（英文）》 2008年第2卷第4期页码 439-442 doi: 10.1007/s11705-008-0062-8

摘要： The effects of some sugars (glucose, mannose, fructose, sucrose and chitosan) and polyols (glycol, glycerol and sorbitol) as protective additive on the thermostability of -mannanase were studied. The optimal reaction temperatures of -mannanase and the thermodynamics and the deactivation kinetics with or without additives were also investigated. The experimental results show that sucrose, chitosan and sorbitol could apparently improve the thermal stability of -mannanase when their concentration was kept at 2 g/L. The optimal combination additive proportion was sucrose: chitosan : sorbitol = 1 : 2 : 2 (molar ratio) using the orthogonal experimental design. The sucrose, chitosan, glycerol, sorbitol and the combination additive might increase the optimal reaction temperature from 50°C to about 60°C due to their good protection effect. The thermal deactivation curves of -mannanase accorded with the kinetic rules of first order reaction, and the corresponding kinetic and thermodynamic parameters were calculated. Meanwhile, the protective mechanism of the additives against deactivation of enzyme was also discussed.

关键词： protective additive g/L orthogonal experimental combination additive corresponding

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Process development for green part printing using binder jetting additive manufacturing

Hadi MIYANAJI, Morgan ORTH, Junaid Muhammad AKBAR, Li YANG

《机械工程前沿（英文）》 2018年第13卷第4期页码 504-512 doi: 10.1007/s11465-018-0508-8

摘要：

Originally developed decades ago, the binder jetting additive manufacturing (BJ-AM) process possesses various advantages compared to other additive manufacturing (AM) technologies such as broad material compatibility and technological expandability. However, the adoption of BJ-AM has been limited by the lack of knowledge with the fundamental understanding of the process principles and characteristics, as well as the relatively few systematic design guideline that are available. In this work, the process design considerations for BJ-AM in green part fabrication were discussed in detail in order to provide a comprehensive perspective of the design for additive manufacturing for the process. Various process factors, including binder saturation, in-process drying, powder spreading, powder feedstock characteristics, binder characteristics and post-process curing, could significantly affect the printing quality of the green parts such as geometrical accuracy and part integrity. For powder feedstock with low flowability, even though process parameters could be optimized to partially offset the printing feasibility issue, the qualities of the green parts will be intrinsically limited due to the existence of large internal voids that are inaccessible to the binder. In addition, during the process development, the balanced combination between the saturation level and in-process drying is of critical importance in the quality control of the green parts.

关键词： binder jetting additive manufacturing green part process optimization process development

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增材制造专题引言

增材制造专题编委会

《工程（英文）》 2017年第3卷第5期 doi: 10.1016/J.ENG.2017.05.027

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An identification method for enclosed voids restriction in manufacturability design for additive manufacturing

Shutian LIU,Quhao LI,Wenjiong CHEN,Liyong TONG,Gengdong CHENG

《机械工程前沿（英文）》 2015年第10卷第2期页码 126-137 doi: 10.1007/s11465-015-0340-3

摘要：

Additive manufacturing (AM) technologies, such as selective laser sintering (SLS) and fused deposition modeling (FDM), have become the powerful tools for direct manufacturing of complex parts. This breakthrough in manufacturing technology makes the fabrication of new geometrical features and multiple materials possible. Past researches on designs and design methods often focused on how to obtain desired functional performance of the structures or parts, specific manufacturing capabilities as well as manufacturing constraints of AM were neglected. However, the inherent constraints in AM processes should be taken into account in design process. In this paper, the enclosed voids, one type of manufacturing constraints of AM, are investigated. In mathematics, enclosed voids restriction expressed as the solid structure is simply-connected. We propose an equivalent description of simply-connected constraint for avoiding enclosed voids in structures, named as virtual temperature method (VTM). In this method, suppose that the voids in structure are filled with a virtual heating material with high heat conductivity and solid areas are filled with another virtual material with low heat conductivity. Once the enclosed voids exist in structure, the maximum temperature value of structure will be very high. Based upon this method, the simply-connected constraint is equivalent to maximum temperature constraint. And this method can be easily used to formulate the simply-connected constraint in topology optimization. The effectiveness of this description method is illustrated by several examples. Based upon topology optimization, an example of 3D cantilever beam is used to illustrate the trade-off between manufacturability and functionality. Moreover, the three optimized structures are fabricated by FDM technology to indicate further the necessity of considering the simply-connected constraint in design phase for AM.

关键词： additive manufacturing topology optimization manufacturability constraints design for additive manufacturing simply-connected constraint

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Precision glass molding: Toward an optimal fabrication of optical lenses

Liangchi ZHANG,Weidong LIU

《机械工程前沿（英文）》 2017年第12卷第1期页码 3-17 doi: 10.1007/s11465-017-0408-3

摘要：

It is costly and time consuming to use machining processes, such as grinding, polishing and lapping, to produce optical glass lenses with complex features. Precision glass molding (PGM) has thus been developed to realize an efficient manufacture of such optical components in a single step. However, PGM faces various technical challenges. For example, a PGM process must be carried out within the super-cooled region of optical glass above its glass transition temperature, in which the material has an unstable non-equilibrium structure. Within a narrow window of allowable temperature variation, the glass viscosity can change from 10⁵ to 10¹² Pa·s due to the kinetic fragility of the super-cooled liquid. This makes a PGM process sensitive to its molding temperature. In addition, because of the structural relaxation in this temperature window, the atomic structure that governs the material properties is strongly dependent on time and thermal history. Such complexity often leads to residual stresses and shape distortion in a lens molded, causing unexpected changes in density and refractive index. This review will discuss some of the central issues in PGM processes and provide a method based on a manufacturing chain consideration from mold material selection, property and deformation characterization of optical glass to process optimization. The realization of such optimization is a necessary step for the Industry 4.0 of PGM.

关键词： precision glass molding optical lens constitutive modeling optimization manufacturing chain Industry 4.0

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新型细水雾添加剂成分对灭火性能影响研究

纪欢乐,张青松,吴斌斌,梁天水

《中国工程科学》 2012年第14卷第11期页码 82-87

摘要：

为研究自制细水雾添加剂中主要成分对灭火性能的影响，在开放空间，进行了不同工作压力、不同浓度、不同燃料条件下含添加剂细水雾的灭火研究，实验获取了灭火时间、火焰形态、火焰温度等灭火参数。通过对柴油和汽油两种不同燃料的灭火实验发现，使用含添加剂的细水雾对低沸点、高蒸发速率的汽油灭火效果同样较好。根据加入不同浓度的氟表面活性剂的实验结果比照发现，氟表面活性剂是自制添加剂中起到主要提升灭火性能作用的物质，它通过改变细水雾物理性质使加入自制添加剂的细水雾的灭火性能显著提高。对比调整自制添加剂各物质含量的实验数据，进一步确定添加剂各成分最佳灭火性能浓度。

关键词：细水雾添加剂灭火性能添加剂成分灭火机理